![]() In less than one week, the PEEK resin was fully characterized for CAE material cards, and tooling for a key ventilator component was redesigned using mold morphing/windage techniques to address warpage issues that had previously required post-mold fixturing and machining. Material Supplier/Toolmaker: Victrex PLC /PTI Engineered Plastics Tier Supplier and Processor: PTI Engineered Plastics Warpage Correction in Ventilator O2 Bracket A robust supply chain was established that met demand throughout 2020. High-cavitation tooling was rapidly produced to ensure sufficient supply. The team developed a unique TPE offering modified flow, high adhesion to a PC/ABS substrate, and chemical resistance, and shipped it within 24 hours. Material Supplier/Toolmaker: Avient Corp./Proper Group International Inc. Tier Supplier/Processor: Cascadia Custom Molding/West Michigan Molding Inc. OEM Make & Model: 2020 General Motors Co./Ventec Life Systems V+Pro Emergency Ventilator ![]() Whereas the previous supplier had struggled to meet accuracy, FTQ was raised to 98.7 at faster production times. Eventually, 30,000 parts were delivered over 154 days. In less than 18 days, the team sourced materials, built tooling, brought dimensional quality into spec, automated installation of 48 brass insert nuts (verified by vision systems), converted a manufacturing facility, trained a workforce, and scaled up production of tight-tolerance ventilator chassis components from thousands/year to thousands/week. Process: Injection molding and threaded insert assembly Material Supplier/Toolmaker: Sabic/HiTech Mold & Engineering Inc. Tier Supplier and Processor: HiTech Mold & Engineering Inc. OEM Make & Model: 2020 General Motors Co./Ventec Life Systems V+Pro Emergency Ventilator In the meantime, here are the finalists in the COVID-19 category along with a description of their achievements provided by SPE. PlasticsToday will report on the winners following the gala next week. Here's more information about the event in case you are interested in attending. The winners of this and numerous other categories more directly related to automotive innovation will be announced during a gala presentation on Nov. ![]() Industry experts and a blue ribbon judging panel selected 10 finalists worthy of recognition in this category. In the early days of the pandemic, carmakers stepped up - some taking a quasi wartime footing - to produce personal protective equipment, ventilators, and various medical parts that were in short supply. The 50th annual Automotive Innovation Awards, organized by the Automotive Division of the Society of Plastics Engineers (SPE), includes a new category this year - Industry Solutions for COVID-19.
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